NDT Ultrasonic Flaw Detector

NDT Ultrasonic Flaw Detector

Model:YUT-2600,YUT2620,YUT-2800,YUT-2820
Measuring Range:0-4500mm
Vertical Linearity Error: ≤3%
Horizontal Linearity Error: ≤0.3%
Perfect DAC/AVG curve:DAC for YUT-2600,YUT-2800; AVG for YUT-2620,YUT-2820
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Description
Technical Parameters

 

 YUT Series Flaw Detector: Professional and Easy Inspection

 

Overview

Tiny cracks and invisible material deterioration pose an existential threat to industries where integrity is essential. Aerospace components, pressure vessels, petrochemical pipelines and railroad systems all face a similar threat: subsurface defects that are may caused in the process of production or usage.YUSHI's independently developed YUT series of Ultrasonic Flaw Detectors can be used to detect defects within a wide range of metallic materials. The large colorful LED screen with high resolution and easy-to-use operation methods allow inspectors to locate defects clearly and quickly.

NDT Ultrasonic Flaw Detector1
Key Features 

Rugged casing: designed for on-site environments

Full-screen display function: the amplitude signal area covers the entire screen

Bulk memory: up to 1,000 test data can be stored

Measures substrate thickness directly through the coating without the need for zero-point calibration

Peak memory function: the highest defect echoes can be recorded

Auto gain: automatically adjusts the amplitude of the waveform to the height of the completed setup

Colorful LCD Screen: true-colour with adjustable brightness TFT LCD display with adjustable brightness

Variable Square Wave Technology: Adjust voltage and pulse width for optimum probe selection.

YUT Ultrasonic Flaw Detector For Real Inspection Environments

YUSHI YUT-2600 Series and YUT-2800 Series are designed for most real inspection environments. YUSHI flaw detector is equipped with a stand and strap for outdoor inspection work; the instrument's case is robust, drop-proof and waterproof, and each instrument can be equipped with factory certificate, allowing users in any inspection environment to have confidence in the instrument's performance and durability.

 

Easy and Flexible Operation

 

 

product-1030-549

Keypad of the Ultrasonic Flaw Detectors

The keyboard plays an intermediary role in the human-computer dialogue. The keyboard is printed in English and its layout is shown as below. All control commands issued by the user to the flaw detector are completely completed by the keyboard. During the operation of the keyboard, the instrument is able to recognise the various meanings of each key according to different conditions, and then execute the operator's commands. The specific usage of each key will be described in the following sections.

product-1326-741

 

 

 

 

What are the advantages of UT flaw detection?
  • Excellent capability of depth detection
  • High accuracy and sensitivity
  • Strong penetration capability
  • Good directionality
  • Only one-sided contact is required
 

 

What kinds of detection can be tested by ultrasonic flaw detectors?

 

1.Bubbles: The steel solution contains too much gas, and the gas released during solidification remains in the steel; Due to poor degassing of dissolved steel, the forging temperature is too low; Caused by improper casting methods, etc.

2.Shrinkage porosity (or tube shrinkage): The cavity caused by the solidification and contraction of the upper end or inside the steel ingot. It is easy to occur when high temperature, high-speed pouring or poor mold design, and when the shrinkage porosity is serious and has a large length, it is also called shrinkage.

3.Trachoma: Mixture of solution and refractory material. Refractory substances are mixed into the dissolved steel and remain in the steel.

4.Deflection: Coarse corrosion on the steel section. When the steel is solidified, it is caused by the difference between the parts due to imbalance, or there are too many impurities in the molten metal, the casting temperature is too high, the speed is too slow, or the ingot mold is improper.

5.Porosity: A manifestation of the porosity or non-compactness of solid metals. When the gases and inclusions in the metal solidify on the surface of the molten metal, the inter-product void or tissue gap caused by volume shrinkage or gas floating, which is not filled by the molten metal.

6.Non-metallic inclusions: mainly various oxides or other forms of disappearance present in steel. Due to the presence of insoluble substances (such as the dissolution of fire-attached bricks) in the smelting process.

7.White spots: Rough tissues that show microcracks, generally round to form an oval silvery-white wave. There is a large amount of hydrogen in the steel, which does not have time to escape during cooling or is caused by tissue transition stress, deformation stress, and cooling stress.

8.Center forging cracks: Microcracks (cracks) that occur in the center of the steel. Unreasonable deformation or internal stress due to low temperature or uneven heating, or too high processing pressure.

9.Residual porosity cracks: Severe crater cracks in the ingot, which are not completely removed, caused by forging.

 

Features of the YUT Ultrasonic Flaw Detector

 

● The firm and durable instrument shell is specially designed for the hostile site environment.

● 31 copper screw nuts are inlaid in the hard plastic casing

● Innovative rotating positioning bracket is easy to use.

● The hand strap can be installed for both hands so that you can hold the machine with your left or right hand.

● The D-shaped ring on the instrument is convenient for installing a cheststrap.

● The corrosive texture of the shell surface is scratch-resistant and beautiful.

● Innovative high power lithium batteries of notebook style.

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Full screen function, the echo display area can cover the entire screen, which provide you with the sense of the maximum window

Solid waveform display, the visual contrast of waveforms is increased so the undetection is hard to happen when fast scan is carried out

Bulk storage, up to 1000 data sets can be stored, including waveforms, curves, and parameters (containing the traditional 1000 channels)

Echo-echo thickness measurement, zero calibration is avoided, and the net thickness of the base material can be directly measured through the coating

Two operation interfaces are available:Chinese and English

Easy to use, the user can master the operation method very fast.

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Why are YUSHI YUT Series so unique?

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1.Wave peak memory: real time envelopes show the highest wave of the flaws and record the maximum value of the flaws

2.Automatic gain: automatically adjust the gain to the preset amplitude height

3.Alarming function: afferent echo/echo loss alarming

4.Real-time clock: automatically record and store the date and time of waveform

5.Display freezing: catch waveform and sound path data at any moment

6.Flaw positioning: real-time display sound path S, horizontal X, depth Y, and wave height H

7.Digital Reject: 0-80%, increase by 1%, without affecting the linearity and gain

8.Wave height reading: three display modes, namely relative wave height, dB difference relative to the gate, and dB difference relative to DAC curve

9.Data communication: communicate with the computer through RS232 port to transmit waveform and data so as to manage the result of detection on the computer, and generate the flaw detection reports, as well as print out reports

10.2 independent measurement gates monitoring the echo amplitude and the sound path distance

11.Perfect DAC/AVG(YUT-2620) curve functions

 

Model Feature

 

 

YUT-2600

YUT-2620

YUT-2800

YUT-2820

True Color TFT LCD

DAC Curve

AVG Curve

×

×

Changeable Squared Ultrasonic Pulse

×

×

Data Logger

Utview Software

Characteristics and performance

Full Screen Function

Enables the echo wave displaying area to cover the entire screen so that the operator will have the maximal view

Bulk Memory

Store up to 1000 data sets,including waveform,curves and parameters(including the traditional 1000 channels)

Measuring Point

Peak Mode or Front Mode

Echo-echo Method

No need of zero calibration, the net thickness of the base material can be directly measured through the coating.

Wave Crest Memory

The real-time envelope can display the highest wave of the flaw and record the maximum value of the flaw to help the exact positioning and fast testing of the flas as well as the qualitative analysis by the envelope waveform.

Automatic Gain

Automatically adjust the gain to the preset amplitude height.

Warning Function

Afferent echo /lost wave alarm.

Solid waveform

Can add the waveform visual contrast and omission will hardly happen during the fast testing.

Real-time Clock

Automatically record the date and time of the stored waveform.

Display Freeze

Catching the waveform and the sound path data at any moment and removing the hatch after freezing to measure the echo wave parameters.

Flaw Positioning

Real -time displaying the sound path S,horizontal height X,depth Y,and wave height H.

Flaw Quantify

Real-time displaying the dB difference & SL

Digital Inhibition

0-80%, increasing by 1%, not affecting the linearity and gain

Independent measurement shutters

2 independent measurement gates, monitoring the echo amplitude and the sound path distance

DAC/AVG-Curve Functions

Perfect DAC/AVG curve functions, the curves change along with the changes of the gain, sound path, and displacement.

Distance Compensation

When the resolving power in the near field is not influenced, only the remote signal will be

compensated for its sensitivity so as to improve the testing range of the device significantly(Only

YUT2620 &YUT2820)

Φ Value Calculation

This function is used for calculating the flaw equivalent(Only YUT2620 &YUT2820)

Pulse Generator with Changeable

Width and Scope

The voltage of the pulse generator can be changed between 50V to 400V continuously,The width of the

pulse can be changed between 25ns to 1000ns continuously (Only YUT2800 & YUT2820)

Damping

Changed among 4 levels: 33/50/100/500Ω(Only YUT2800 &YUT2820)

Wave Signal Filter

Changed between 2 levels: 1-4MHz/0.5-15MHz.(Only YUT2800 &YUT2820)

Repeating Frequency

Changed freely to avoid unreal signal

Languages

Chinese and English

Data Communication

Communicating with the computer through the RS232 interface to transfer the waveform and data so as to manage the results of the flaw on the computer, generate the flaw testing reports and print them out.

 

 
paramenters of YUT Series
products
26001
26201
28001
28201
Model Number yUT-2600 YUT-2620 YUT-2800 YUT-2820
Working Frequency 0-15Mhz 0-15Mhz 1-4Mhz,0-15Mhz 1-4Mhz,0-15Mhz
Detection Coverage 0-4500mm/0-177inch 0-4500mm/0-177inch 0-4500mm/0-177inch 0-4500mm/0-177inch
Operation Mode
pulse echo, dual crystal
pulse echo, dual crystal
pulse echo, dual crystal
pulse echo, dual crystal
Pulse Displacement 0-2000mm/0-78.7inch 0-2000mm/0-78.7inch 0-2000mm/0-78.7inch 0-2000mm/0-78.7inch
Probe Zero
(0-99.99) μs
(0-99.99) μs (0-99.99) μs (0-99.99) μs
Gain Adjustment
(0-110)dB,0.1dB,1.0dB, 2.0dB,6.0dB Full automatic adjustment of steps
(0-110)dB,0.1dB,1.0dB, 2.0dB,6.0dB Full automatic adjustment of steps
(0-110)dB,0.1dB,1.0dB, 2.0dB,6.0dB Full automatic adjustment of steps
(0-110)dB,0.1dB,1.0dB, 2.0dB,6.0dB Full automatic adjustment of steps
Reject Scope
0-80% adjustable
0-80% adjustable
0-80% adjustable
0-80% adjustable
Vertical linearity error
≤5%
≤5%
≤5%
≤5%
Horizontal linearity error
≤5% ≤5% ≤5% ≤5%
Resolution
≥26dB
≥26dB
≥26dB
≥26dB
Dynamic range
≥26dB
≥26dB
≥26dB
≥26dB
Sensitivity allowance
≥55dB

(0.787'' deep Φ2 Flat-bottom hole) 

≥55dB
(0.787'' deep Φ2 Flat-bottom hole)
≥55dB
(0.787'' deep Φ2 Flat-bottom hole)
≥55dB
(0.787'' deep Φ2 Flat-bottom hole)
Data storage
1000 data sets, including flaw detection status parameters, echoes, DAC curves
1000 data sets, including flaw detection status parameters, echoes, DAC/AVG curves
1000 data sets, including flaw detection status parameters, echoes, DAC curves
1000 data sets, including flaw detection status parameters, echoes, DAC/AVG curves
Average electric noise and level
≤10%
≤10%
≤10%
≤10%
Battery types
high power lithium battery
high power lithium battery
high power lithium battery
high power lithium battery
Standby time of the batteries
9 hours 9 hours 9 hours 9 hours
External dimension
270mmX190mmX60mm
10.63''X7.48''X2.36''
270mmX190mmX60mm
10.63''X7.48''X2.36''
270mmX190mmX60mm
10.63''X7.48''X2.36''
270mmX190mmX60mm
10.63''X7.48''X2.36''
 
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