High Precision Ultrasonic Thickness Gauge

High Precision Ultrasonic Thickness Gauge

Model:PM5 Gen3
Measuring Range:0.01mm-38mm,depending of the probe and material conditions
Measuring Mode:I-E,E-E,I-ME,AUTO,P-E,E-EV
Display Mode: Time-based A/B scan mode, Big Digital, Difference/Reduction Rate
Resolution:0.001mm,0.0001mm only for specified version
Probe:Single-element D15A probe
Powerful Features:
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Description
Technical Parameters

Summary-PM5 Gen3 Ultrasonic Thickness Gauge

 

The YUSHI PM5 Gen3 high-precision ultrasonic thickness gauges include many powerful and easy-to-use measurement functions,as well as many options for special applications.That makes PM5 Gen3 so unique

in NDT industries.

  • 5 Measurement Modes:P-E,I-E,E-E,I-ME,E-EV
  • Connect with Delay Line Probe,Contact Probe,Mambrane Probe, Immersion Probe
  • Adjustable Gate, Range, Blank,E-Blank
  • Multiple Probe Calibration and Velocity Calibration
  • Auto-Freeze Option & Directional Capture Option
  • Large Data Storage & PC Software Management
High-precision Thickness Gauge for Measuring Difficulties
4
Excellent Durability

for harsh environment,LCD Clear display,One-hand operation

The PM5 Gen3 has passed IP67 test, making it can still perform well in harsh environments.

Its colorful LCD screen displays the waveform and features with excellent visibility even under the strong sunlight or dim light.

Paired with a rubber protective boot and a bracket, it offers a stable and easy one-hand operation for users

 

 

 

Ultra-high Resolution

0.0001mm resolution

The standard display relosution is optional 0.1/0.01/0.001mm,

the maximum resolution can be 0.0001mm(I-ME Mode).

Ultrasonic Material Thickness Gauge2
Ultrasonic Material Thickness Gauge5
Outstanding Performance

Thru-coating & Multi-layer composition measurement

Can easily penetrate the high-attenuation coating to measure the substrate and has outstanding features on differentiating the 2-5 layers of composition.

Customizable Software

16 Software options can be selected

 

Users can customize the software fuctions of PM5 Gen3 

according to their measuring requirements to solve the difficulties.

 

Ultrasonic Material Thickness Gauge4

 

Powerful Standard Features of PM5 Gen3

1.Military Housing And High Quality For Harsh Environments

 

 

2.Dual Detection Polarity

The polarity of the echo related to the relative acoustic impedance of the two medium(density X sound velocity).Different material has different acoustic impedance. YUSHI PM5 Gen3 ultrasonic thickness gauge can allow the users to change the sound velocity so that ensure the measurement accuracy.

 

3.Measuring Type

Measuring Type: There are four types of ultrasonic echo:standard,first peak,peak and Summit.

Standard:First peak of the bottom echo through the gate

First Peak:The first peak of a set of waves passing through the gate

Peak:The highest peak in a set of waves

Summit:The highest peak in all groups of waves

 

Wide Applications of PM5 Gen3

 

1.Oil and gas pipeline:

Measure the material through the coating;

3PE anti-corrosion layer pipeline thickness measurement;

Bimetallic composite panels thickness measurement

Inner pipe wall oxide layer thickness measurement

 

2.Automotive parts:

Automobile sheet metal stamping parts thickness measurement

Wind shield thickness measurement

 

3.Aerospace components:

Absorbing coating material thickness measurement

Carbon fiber thickness measurement

 

4.Food and Biotechnologies:

Egg shell thickness measurement

Water Plastic bottle thickness measurement

 

5.Material Analysis:

High-attenuation material thickness measurement

Nodularity of the cast iron measurement

Acrylic thickness measurement

Rubber thickness measurement

Industrial Solutions Provided By PM5 Gen3

 

 
 

corroded material Detection

  • Through 20mm or thicker coatings measurements
  • OXIDE Mode: measure and display oxide layer and substrates thickness simultaneously
  • Pitting corrosion detection
  • Cast Iron spheroidization rate measurement
 
 

250-480℃ HIgh-temp measurement

  • Temperature Compensation Option
  • Directional Capture Option
  • High Speed Measurement
  • Synchronous Directional Display
  • Automatic Freeze Option
 
 

coated material measurement

  • 0.54mm Absorbing coat measurement
  • COAT Mode:10μm coating measurement on wood,glass or other non-metal materials
 
 

double layers measurement

  • Measure and display the thickness of 2-layer composite material thickness simultaneously
  • Measure the coating or paint layer separately and display them at the same time. 
  • Used for coated materials and dual-metal composites.

 

 
 

multi layers measurement

  • Calculate and display the thickness measurements of up to 5 different layers or 4 layers and total thickness simultaneously.
  • Used for aircraft wind shield,co-extruded materials,plastic fuel tanks,etc.
 
 

large range&high attenuation

measurement

  • Large Range Option:Up to 38m thickness measurement range
  • Measure high attenuation materials such as rubber,acrylic, glass fiber,etc.
 
 

irregular objects measurement

  • Egg shells thickness detector
  • Measure high-curvation materials including pen refills,tubes with small dismeters, auto stamping parts,etc.
  • Measurements with immersion tanks and probes
 
 

data logger and pc interface

  • Storage Option:Store 100000 thickness values and 400 waveform files. Transport the data into the computer through USB and stored in EXCEL or TXT file.

Application Cases From Various Industries

 

Case1:Pipe Thru-coating Substrate Inspection

Workpiece:4mm thick steel pipe with 8mm rubber coating 

Target: Measure the thickness of the steel pipe without removing the rubber coating

Probe:2.25Mhz protective membrane probe( developed by YUSHI)

Measurement Mode:Echo to Echo Verification Mode. 

product-599-383

 

product-579-377

Case2:Small Diameter Copper Tube Measurement

Workpiece:φ6mm Copper Tube with 0.75mm wall thickness

Target:Measure the thickness of the Copper tube wall, achieving stable and vertical thickness measurement.

Probe and Accessory: Single element 20Mhz Probe with Probe Holder

Measurement Mode:MEV(Multiple Echo Verification). With this measurment mode, PM5GEN3 can measure thin material and capture multiple buttom echos to verify the thickness values. Make the results more reliable and accurate.

Case3:Oxide Layer Thickness Measurement

Workpiece: 6.40mm Thick Tube with 0.30mm Oxide Layer on the Inner Wall

Target:Measure the thickness of the oxide layer on the inner wall to evaluate the spare lifetime of the devices.

Probe:Single-element 20M Shear Wave Probe

Sound Velocity:3338m/s

Used Software Function: OXIDE Measurement Mode. This function can measure and display the waveform and thickness values of tube wall and oxide scale simultaneously.  Standard 15Mhz probe's lower measurement limit is 0.25mm. The 20Mhz probe's lower measurement limit is 0.15mm.

product-547-380
Airplane Turbine Blades

Case4:Airplane Turbine Blades Measurement

Workpiece:1.005mm thick Airplane Turbine Blades

Target: Achieve vertical and stable measurement at high curvature surface

Probe: 15MHz Pen Type Probe with φ1mm contact diameter

Measurement Mode:Multiple Echo Veification Mode

Case5:320℃ High-Temp Thickness Measurement

Workpiece: 320℃ 10mm 1018 Steel Test Block

Target: Measure the high-temp workpiece for just seconds, freezing the waveform and the thickness values for convenient readings.

Probe:Dual-element Thickness Probe 

Accessory: High-temp Detection Kit,including high-temp cable, couplant dispensor, extension rod

Measurement Mode: E-E(Echo to Echo measurement mode)

17649900626003

Standard Configuration

No.

Name

Unit

Number

1

Ultrasonic Thickness Gauge

Set

1

2

Couplant Bottle

Pc

1

3

Single Probe D15A

Pc

1

4

Single Probe Cable

Pc

1

5

Rubber Protective Case

Pc

1

6

Carrying Case

Case

1

7

Operating Manual

Copy

1

8

Quality Certification

Copy

1

9

Maintenance Card

Copy

1

10

Packing List

Copy

1

11

USB Flash Drive

Set

1

12

USB Cable

Pc

1

13

Certificate of Calibration

Copy

1

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Main Mechanical Paraments
Measuring Principle

P-E (Pulse-Echo), I-E (Interface-Echo), E-E (Echo-Echo), MEV(Multiple Echo Verification),Automatic

Probe Type

Single element probe(Delay line probe, Contact probe, Protective membrane probe, Pen type probe, Water immersion probe)

Probe Frequency Range 0.5MHz-20MHz,1-75MHz(High Frequency Option)
Thickness Range

0.05mm~62m.Depanding on probe,surface conditions,temperature and selected configuration

(To measure the thickness within the entire measurement range, the high frequency and window options should be selected.)

Sound Velocity Range 310~18699m/s, and can measure the velocity with known thickness
Resolution

0.1mm/0.01in

0.01mm/0.001in

0.001mm/0.0001in/1μm/0.1mil

0.0001mm/0.00001in/0.1μm/0.01mil(High Resolution Option)

Probe Frequency 0.5MHz~20MHz
Language Chinese and English
Measuring Unit

mm,inch,μm,mil

m/s,in/μs,ns,μs(Sound velocity meter and time of flight option)

Data Logger Stores 100,000 thickness values and 400 parameter configuration files, comes with PC software and USB drive
Update Rate 4HZ,8HZ,16HZ per second optional
Digital Frequency 200MHz
Power Off Automatically power off when idle for 5,10 or 20 minutes, or manually.
Working Temperature

–10℃~50℃

Storage Temperature

–20℃~70℃

Relative Humidity

20%RH~90%RH

Size

153mm×76mm×37mm(H×W×D)

Weight

280g include battery

Power Supply

Two AA batteries with standby time greater than 24 hours

Display

2.4 in (320 × 240 dot matrix)TFT color display LCD scree

Rectification Mode

RF, RF-, FULL, HALF+, HALF-

Display

Display Screen 2.4-inch(320x240 dot matrix)IPS wide-angle color display
Rectifications Mode RF,RF-,FULL, HALF+, HALF-
View Modes A-scan,B-scan, A-scan/Grid, Large Digits

Interfaces

Probe Connector Lemo 00
I/O Connector Lemo 00 4-pin
Communication Interface Mini USB(Optional RS232)

General Specifications

Operation Temperature Range -10℃ to 50℃
Housing Impact-resistant, waterproof, sealing gasket housing designed to meet IP67 standards
Dimensions 153mmx76mmx37mm
Weight 280g includ batteries
Power

Two AA batteries

USB port power supply(real-time communication option)

Battery Operating Time

Two AA alkaline batteries

Two AA lithium batteries

Power Off Automatic shutdown after 5,10 or 20 minuites of inactivity, or manual shutdown

Sound Velocity List

Material

Velocity(m/s)

Steel 20#

5891

Aluminum

6320

Chromium

6200

Copper

4660

Gold

3251

Iron

5930

Lead

2160

Magnesium

5806

Silver

3607

Titanium

6098

Zinc

4193

Tungsten

5181

Tin

3320

Brass

4380

Grey Cast Iron

4600

Glass

5766

Nylon

2610

Stainless Steel 304

5334

PVC

2392

Silicon

9620

Quartz Glass

5655

 

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